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Date: 10/6/2001 |
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Instrument Panel
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Laminated two pieces of Formica back to back for face
of instrument panel. Cut instrument panel from the Formica. Fabricated
plywood jig for dash pad. Fabricated aluminum frame for instrument
panel. Cut instrument panel into three sections. Drilled and
countersunk holes in instrument panel for mounting to framework.
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Task Hours: 8
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Date: 10/7/2001 |
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Dash Pad |
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Cut 1/4" foam for dash pad. Laminated single layer
of fiberglass to bottom side of foam.
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Task Hours: 2
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Date: 10/10/2001 |
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Dash Pad |
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Attached
1/4" foam with single layer laminate to dash pad jig in preparation for
top layer laminate. I used hotglue and a couple 1 x 2's with screws to
hold the jig together.
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Task Hours: 1
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Date: 3/2/2002 |
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Instrument Panel Attach
Flanges |
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Laminated 4-layer instrument panel attach flanges on
each side of the instrument panel. Laminated 5-layer laminate at center
instrument panel mount.
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Task Hours: 2
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Date: 7/2/2002 |
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Panel mounting
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I decided to try a new direction in panel design.
I am using dash pad from a 1989 Acura Integra cut down to fit between
the fuselage sidewalls. To begin this I measured and marked new instrument panel mounting
locations on fuselage sidewall. Installed aluminum angle as jig for
4-layer laminate mounting flange. Applied 2 layers to each angle.
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Task Hours: 1
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Date: 7/9/2002 |
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Instrument and Center
console |
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Fabricated forward portion of center console where
throttle and switches mount. Fabricated lightweight structure for
instrument mounting. Drilled and mounted structure.
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Task Hours: 6
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Date: 8/5/2002 |
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Panel Framework
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Drilled and
installed nut plates on instrument panel sub-frame.
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Task Hours: 2
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Date: 3/16/2003 |
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Switches, Cables and Fuel
Gauge |
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Cut center
instrument panel for all the electrical switches, cables and fuel gauge.
Drilled holes for all the nutplates that secure the center instrument
panel and console.
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Task Hours: 3
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Date: 4/6/2003 |
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Radio Mounts |
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Fabricated brackets for radio stack mounting.
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Task Hours: 3
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Date: 4/13/2003 |
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More Instrument Panel
Work.... |
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Fabricated more brackets and trimmed panels to fit
for instrument panel, radio mount and instrument visor.
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Task Hours: 5
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Date: 4/27/2003 |
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Instrument Panel Face
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Recessed foam and laid-up two-layer laminate to back
of instrument panel face for EFIS Lite screen.
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Task Hours: 1
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Date: 4/28/2003 |
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Radio Stack |
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Sanded and shaped foam for radio stack visor.
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Task Hours: 1
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Date: 5/4/2003 |
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Instrument Sub-Structure
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Assembled aluminum sub-structure of instrument panel.
Also assembled radio stack frames and Electronic Fuel Injection
computer housing.
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Task Hours: 3
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Date: 5/10/2003 |
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Radio Stack Visor
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Laminated sides of radio stack visor together.
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Task Hours: 1
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Date: 6/22/2003 |
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Up To My Eyeballs In
Wires |
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Starting wiring the airframe and instrument panel.
Oh What Fun!!
I will post some updated pictures soon.
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Task Hours: 10
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